Drives and control

SVX units are heavy-duty, universal frequency converters.

With a wide range of application settings, they can be configured to solve virtually any problem encountered when controlling asynchronous motors, including applications with multiple motors or multiple pumps operating in parallel. SVX variable frequency drives are suitable for all standard applications in machinery, buildings, and industrial facilities.

One factor contributing to this is their robust design with built-in chokes and EMC filters, providing effective protection against line interference. Furthermore, their sophisticated motor control design and effective protection features for both the motor and the variable frequency drive ensure reliable operation.

The SVX9000 can be used for both simple and complex applications. Typical applications include pumps, ventilation systems, and conveyor belts. The SVX9000 has built-in help functions that simplify frequency converter parameterization. Enclosures are available with IP21 and IP54 protection ratings.

Functions:
• Ambient temperature: from -10°C to +50°C without derating
• Degree of protection for compact design: IP21 (NEMA1) and IP54 (NEMA12)
• I/O expansion via plug-in modules (5 slots)
• Additional connection to fieldbus (CANopen, PROFIBUS-DP, DeviceNet, LonWorks)
• PID control and power factor correction (PFC) from 1 to 5 pumps
• Programmable startup and application wizard to simplify the process of setting parameters
• Multiple display (multi-monitoring) for simultaneous monitoring of up to 3 different readings
• V/Hz control with gain and slip compensation
• Dynamic control without feedback
• Internal brake chopper available in sizes up to FR9 (compact design)

Parameters:
• Communication modules (CANopen, PROFIBUS-DP, DeviceNet, LonWorks)
• I/O extensions
• External keyboard
• Network chokes
• Motor reactors
• Sine wave filters
• Software for parameterization 9000XDrive

PowerXL™ DM1 variable frequency drives combine maximum functionality and compact size. These units can be used in tight spaces while still requiring the functionality of a standard universal drive. These include pumps and HVAC systems, as well as controlling conventional motors such as asynchronous or permanent magnet motors. Single-phase (115/230V) and three-phase (400/600V) versions are available, covering a power range of up to 22 kW. The DM1 Pro version comes standard with safe torque off and advanced communication protocols.

DM1 variable frequency drives combine the advantages of the DG1 in a compact housing with reduced installation depth.

• STO - SIL2, PLd, cat. 2 (DM1 Pro)
• Built-in web server (DM1 Pro)
• Bluetooth on board
• Application with multiple pumps
• Short circuit protection without additional input devices
• Modbus RTU on board
• Modbus TCP, Bacnet MS/TP and IP, Ethernet IP on board (DM1 Pro)
• Ambient temperature up to 50°C without deterioration of performance
• High overload resistance: 150% for 60 seconds, 200% for 2 seconds, double rating
• V/f control, sensorless vector control, PM control

DM1 (basic version) is suitable for simple applications that do not require additional controls.

• Modbus-RTU on board
• V/F control
• Bluetooth
  

Compared to the basic version, DM1 Pro has much more functionality.

• Keyboard with 7-segment display and potentiometer
• Service station on board
• Modbus RTU, Modbus TCP, Ethernet IP, BACnet MSTP and BACnet IP on board
• V/F control
• Vector control
• Permanent magnet motor control
• Bluetooth
• Web server on board
• Slot for one additional card

DG1 general purpose drives are part of Eaton's next-generation PowerXL series of frequency converters, specifically designed for today's more demanding commercial and industrial applications.

With an industry-leading energy efficiency algorithm, high short-circuit current rating and robust design, the DG1 offers customers enhanced efficiency, safety and reliability.

The PowerXL DG1 is a next-generation, versatile frequency converter designed to handle today's most demanding applications, with product performance that meets or exceeds conventional feature sets and a robust global support network.

• Ease of use: Startup wizard, PC Tool software, four built-in applications, diagnostics, local/remote button, detachable keyboard with copy/paste function
• The ease of use of the design eliminates the need for training specialists
• Quick Launch Menu with the same structure and content as all other PowerXL drives
• Compact design: compact size, open-type 12-pin design, integrated communications and I/O. The compact design, with a pre-installed DC choke, saves cabinet space.
• Efficiency: Active energy management algorithm, 5% DC choke, input overvoltage protection, built-in EMI/RFI filter
• Rugged and reliable: High overload (CT) and low overload (VT), conformal-coated circuit boards, brake chopper circuit, rugged metal power section, 50°C rating (60°C derating), detachable IP54-rated keypad
• Global recognition: UL®, CE, cUL, RoHS, C-Tick, UkrSEPRO, EAC
• Communication: Built-in protocols for the following networks:

Modbus RTU
Modbus TCP
Ethernet IP
Baknet MS/TP

The DC1 is a new compact variable frequency drive from Eaton. Simple mounting and installation requirements, along with its basic parameter configuration, make this drive ideal for fans, pumps, and conveyor systems. A simple commissioning process makes the DC1 ideal for high-volume production in mechanical engineering.

In addition, various line voltages and a power range from 0.37 kW to 22 kW provide the DC1 with maximum flexibility.

With its compact design and user-friendly interface, the DC1 is ideal for machine building applications. All models come with a 7-digit display and are available with a built-in EMC filter and integrated brake transistor. Furthermore, easily pluggable expansion modules allow for increased I/O capacity.

DC1 Features:

• Quick commissioning with 14 basic parameters
• High overload capacity: 150% for 60 seconds, 175% for 2 seconds
• Ambient temperature 50°C without derating (IP20 and IP66*)
• Integrated CANopen and Modbus RTU
• Protection class IP20 and IP66
• Built-in EMC filters (optional)
• Built-in brake transistor (optional)
• Built-in PI controller
• V/F control
• Voltage increase
• DC braking
• Removable control terminals
• International standards (CE, UL, cUL, c-Tick, RoHS, UkrSEPRO)

The full line of PowerFlex DC drives includes PowerFlex DC digital drives, PowerFlex DC standalone regulators (SARs), and PowerFlex DC field controllers. These DC solutions can meet the needs of a wide range of demanding applications. They are designed for DC motors and retrofits up to 6,000 hp/4,000 kW.

• Offers the following power ratings:

200…240 V: 1.2…224 kW / 1.5…300 hp / 7…1050 A
380…480 V: 1.5…671 kW / 2…900 hp / 4.1…1494 A
500…600 V: 37…932 kW / 50…1250 hp / 67.5…1688 A
690 V: 298…1044 kW / 400…1400 hp / 452…1582 A
Engineered solutions with power outputs up to 4000 kW/6000 hp are available.

• Offers both regenerative and non-regenerative configurations
• Includes open type housing, armature converter
• Includes adjustable field transducer
• Equipped with an advanced controller with built-in DPI function, DC tachometer and encoder
• Provides noise and stress suppression in noise-sensitive environments
• Offers flexible feedback and communication options
• Offers extensive I/O for installation flexibility
• Provides optimized global voltage settings that meet global standards
• Has firmware with the ability to update Flash
• Provides setup and programming via built-in LCD keypad or software
• Offers first-class integration with PowerFlex drives using the Logix control platform to simplify parameter and tag programming and reduce development time

DC Field Controller Features:

• Offers three phase reversible field controller in the following ranges:

60…200 V AC input: 17...570 A output
230...500 V AC input: 17...570 A output

• Provides three-phase, four-quadrant (reversible) control of a DC motor or generator
• Features of an open-type case
• Offers integrated DPI functionality, flexible communication options
• Offers setup and programming via built-in LCD keypad or software
• Offers extensive I/O for installation flexibility
• Has firmware with the ability to update Flash
• Used for stand-alone DC motor field control or in conjunction with a PowerFlex Digital DC Drive or PowerFlex Stand-alone DC Regulator (SAR)
• Use offline to:

Providing power to a DC motor field with a fixed reference using fixed inputs/outputs
Control electromagnets and other non-motor loads

• Allows you to upgrade your DC motor control using your existing motor and external power bridge
• Provides a cost-effective solution for DC modifications requiring motor reversal

PowerFlex 4 AC drives are designed to meet the global demands of equipment manufacturers and end users for simplicity, space savings, and cost effectiveness. These compact drives feature intuitive features, such as an integrated keypad with a local potentiometer and control keys that are active immediately after installation.

• Nominal power:

100… 120 V: 0.2… 1.1 kW / 0.25… 1.5 hp / 1.5… 6 A
200… 240 V: 0.2… 3.7 kW / 0.25… 5 hp / 1.4… 17.5 A
380… 480 V: 0.4… 3.7 kW / 0.5… 5 hp / 1.4… 8.7 A

• IP20 NEMA/UL type open, disc drive, flange mount and DIN rail
• IP30 NEMA/UL Type 1 Enclosure Conversion Kit
• Ambient temperatures up to 50°C are permitted with a minimum distance between drives
• Zero Stacking drives for ambient temperatures up to 40°C
• V/Hz control, slip compensation
• Built-in RS-485 communication
• An optional serial converter module for use with any controller with DF1 messaging
• Additional ControlNet, DeviceNet, EtherNet/IP, Profibus DP, BACnet and LonWorks communication modules
• Drive overload protection, ramp adjustment and flying start
• Configuration and programming via built-in LCD keypad or software
• Premier integration with PowerFlex AC drives leverages the Logix control platform to simplify parameter and tag programming and reduce development time.

PowerFlex 523 AC drives are cost-effective and ideal for standalone applications. These drives feature an innovative modular design for quick and easy installation and configuration. They also offer USB programming, application-specific configuration, and flexible mounting options. PowerFlex 523 AC drives are available in power ratings from 0.2 to 22 kW (0.25 to 30 hp) with common voltage ratings of 100 to 600 V. They support a wide motor control range, are compact in size, and operate at temperatures up to 70°C.

• Nominal power 0.2…22 kW/0.25…30 hp at a total voltage of 100 to 600 V
• It has a modular design with an innovative removable control core that allows software to be installed and configured simultaneously.
• Offers a wide range of motor control options, including volts per hertz, sensorless vector control, and sensorless vector control with economizer mode.
• Operates in ambient temperatures up to 70°C with current reduction and control module fan kit
• Offers horizontal mounting with 50mm (1.96") of airflow clearance at the top and bottom of the drive
• Supports low-cost networking via built-in RS485/DSI port

PowerFlex 755 AC drives offer ease of use, application flexibility, and high performance. They include multiple control and hardware options, as well as additional built-in safety features. These drives are well suited for a wide range of motor control applications, including pumps, fans, and conveyors. With Integrated Motion on EtherNet/IP™, you can deploy these drives on the same network as Kinetix drives. The optional dual-port EtherNet/IP™ module supports ring, linear, and star topologies, as well as device-level ring (DLR) functionality for fault-tolerant connectivity and drive high availability.

If you're looking for a variable frequency drive that combines the features of the proven PowerFlex 755 AC drive with the benefits of a machine solution, you've just found the perfect answer.

The PowerFlex 755 On-Machine drive is a simple and cost-effective pre-engineered product that can be installed directly on or near your machine. The drive features IP66 protection and integrates I/O, network communications, and safety functions into a single package that easily integrates into your application.

Placing the AC drive on or near the machine offers time- and cost-saving benefits. It can also reduce footprint and downtime.

• IP66 protection rating allows the drive to be mounted close to the machine or engine to reduce cable length and installation costs
• Panels can be smaller, allowing more space for production
• Plug'n'Play connections reduce installation and commissioning time
• Using a pre-engineered solution saves design time and helps speed up installation with fewer errors.

PowerFlex 753 AC drives are cost-effective and easy to use in general-purpose applications requiring safety features. They come standard with embedded I/O, making them ideal for machine builders and system integrators looking to reduce engineering costs, bring machines to market faster, and meet end-user demands for higher machine performance. Choose the optimally sized drive for low-power applications where space is limited. An optional dual-port EtherNet/IP™ module offers flexible and cost-effective networking options.

• Nominal power:
200 ... 240 V: 0.37 ... 132 kW / 0.5 ... 200 hp / 2.2 ... 477 A
380… 480 V: 0.75… 250 kW / 1.0… 350 hp / 2.1… 456 A
600 V: 1.0… 300 hp / 1.7… 289 A
690 V: 7.5… 250 kW / 12… 263 A

• IP00/IP20 NEMA/UL, open, flange mounting, IP54 NEMA/UL
• The dual-port EtherNet/IP™ add-on module helps you leverage networks, minimize the number of managed switches, and reduce cabling requirements when using Device Level Ring (DLR) networks.
• V/Hz control, vector control with FORCE™ technology and sensorless vector control
• Predictive diagnostics to extend the life of cooling fans and relay outputs
• The slot architecture provides three additional slots for feedback, safety, communications, additional I/O, or auxiliary power supply.
• Configuration and programming using the embedded LCD Human Interface Module (HIM), DriveTools SP software, Connected Components Workbench software, or Studio 5000 Logix Designer software

Available built-in security options

• Safe torque off option is PLe/SIL3 CAT 3 certified
• Safe Speed ​​Monitor combines safe torque-off capability and an integrated safety relay with Rockwell Automation's core Safe-Speed ​​Control technology in a single hardware option built into the drive.