Industrial automation

CompactLogix 5370 controllers are part of the Integrated Architecture system. These controllers include built-in safety and utilize the same software, network protocol, and information capabilities as all Logix controllers. This provides a common development environment for all control disciplines. Consistent tools and features help users reduce development investment costs, simplify diagnostics and troubleshooting, and accelerate time to market for small and medium-sized applications.

• Ideal for small to medium applications requiring low axis travel and I/O points
• Offers support for integrated motion control over EtherNet/IP for maximum scalability
• Provides support for Device Level Ring (DLR) network topologies to improve network resiliency
• Eliminates the need for lithium batteries with built-in energy storage
• Includes a secure digital (SD) card with up to 2GB of capacity for quickly saving and restoring programs
• Offers a smaller form factor for increased cabinet space
• Supports up to 2 axes of kinematics for simple articulated robotics
• Offers open sockets capability, which provides support for Modbus TCP, as well as devices such as printers, barcode readers, and servers.
• Provides connectivity for scalable HMI options from PanelView Plus to PanelView 800 graphic terminals
• Available with protective coating

GuardLogix Compact Safety Controllers

• Provides integrated safety and integrated motion control in a single controller
• Supports integrated safety up to SIL 3, PLe CAT 4

On-Machine Controllers

• Provides standard control, security and motion management for On-Machine applications
• Provides up to 16 axes of integrated motion via EtherNet/IP
• Minimization of equipment in the control cabinet with placement directly on the machine
• Protects against dust and water thanks to IP67 washable protection
• Offers integrated safety monitoring up to SIL 3, PLe, CAT 4 in a machine-mounted version

Remote I/O - Combining Two Technologies

Remote I/O units combine the best of two technologies: the advantages of clearly assigning a signal to the terminal when integrating existing instruments and wiring, and the significant simplification of electrical installations through the use of a bus interface for connection to the control system. This makes them the ideal and most cost-effective way to modify and upgrade process equipment.

Modular remote I/O systems transmit process data from safe or hazardous areas by connecting binary and analog sensors and actuators to the control system via a bus interface. A remote I/O system is the perfect solution when I/O units need to be installed close to remote devices. Reducing the amount of wiring not only saves cabling but also reduces time, money, and labor costs. Remote I/O units allow decentralized installation in hazardous areas, providing convenient monitoring and control of sensors and actuators from the control room.

The remote I/O unit can be used to connect 4-20 mA devices, such as water flow sensors, valve position sensors, pressure sensors, or temperature sensors. Thermocouples, resistance temperature sensors, mechanical contacts, and visual or audible alarms can also be connected.

Our remote I/O systems are compatible with the following network protocols:

• PROFIBUS DP
• PROFINET
• MODBUS RTU
• MODBUS TCP/IP

The two systems offered by Peppers+Fuchs for use in Zone 1 or Zone 2, the FB Remote I/O System and the LB Remote I/O System, offer another key advantage: maintaining the topology of both systems at the process control level simplifies maintenance planning and execution.

• FB (Zone 1)
  

The FB remote I/O system is certified for installation in Zone 1, allowing it to be placed close to remote devices. It is housed in a protective enclosure. This modular signal conversion system provides an interface between industrial equipment and a control system located in a safe area, using Ex i or Ex e connections. The new green series has undergone a comprehensive set of inspections and tests and is offered in a completely redesigned design with sophisticated features.

• LB (Zone 2)

LB remote I/O systems are certified for installation in Zone 2 hazardous areas. This modular signal conversion system provides an interface between industrial equipment and a control system located in a safe area using Ex i or non-Ex connections. Both connection types can be used within a single system. The LB remote I/O system connects to a backplane. Solution Engineering Centers (SECs) can also provide pre-assembled systems in fully certified, custom enclosures.

SmartWire-DT can be used to connect various components inside and outside the control panel, simplifying the process and saving time. This will allow you to significantly reduce the cost of designing machines and systems. The SmartWire-DT solution also replaces traditional wiring and ensures unified communication with all system components.

SmartWire-DT also acts as an intelligent switching system, collecting information from across the entire network. It provides users with detailed, real-time network performance data that can be used for timely troubleshooting. SmartWire-DT users benefit from increased productivity, effective preventative maintenance, and optimized system performance.

Key Features

• Reduce project planning costs by up to 70%
• The system can be easily expanded inside and outside the control panel
• Can be used in large systems with distances up to 600 meters
• An intelligent switching system that collects detailed data across the entire network
• Flexible service from anywhere and at any time through remote data access
• Can be used at temperatures from 0°C to +55°C (IP20) and from -20°C to +70°C (IP65)

Integrated system

The SmartWire-DT system includes a wide range of components that can be connected quickly and easily, either directly via the built-in interface or via function modules. Available components include signaling devices, contactors, motor starters, variable frequency drives, and hydraulic modules. SmartWire-DT easily integrates into existing systems via the SWD gateway and can be connected to a PLC via industrial communication protocols or to an Eaton HMI/PLC touchscreen display with an integrated SmartWire-DT interface.

A simple plug-and-play solution

Depending on the higher-level controller, up to 99 modules can be connected using a single SmartWire-DT cable with a total length of up to 600 meters. The SmartWire-DT connecting cable forms the basis of the system. A flat cable is used for connections within the control panel, while a round cable is used to connect sensors/actuators to IP67 SWD devices located outside the panel. The strengths of this intelligent system are fully realized when designing and constructing standard machines. SWD connectors can be easily pre-configured on the flat cable, saving time in project planning and cabling. The connectors also help prevent wiring errors, ultimately reducing connection testing and commissioning time by up to 70%.

All system data in the palm of your hand

SmartWire-DT technology has now become a key player in mechanical engineering and systems integration. This IoT-ready platform provides users with centralized access to system-wide data, ensuring increased availability and performance.

Intelligent data collection in machines and systems

SmartWire-DT replaces previously required PLC inputs and outputs, saving space within the control cabinet. At the same time, it becomes the foundation for Industry 4.0. We've published several technical brochures and customer success stories that will highlight the benefits of SmartWire-DT, including potential cost savings.

Designing solutions has become easier with the SWD-Assist program

Our SWD-Assist software will help you plan SmartWire-DT networks. Simply select the required SmartWire-DT functional elements from the device catalog and place them where needed. Configurations can be saved and reused in other projects. You can also use SWD-Assist to test your network and automatically add missing components.

The 9309 Emonitor condition monitoring software works with monitors and portable data collectors to help create and implement a condition-based preventive maintenance program. Emonitor software provides a comprehensive set of tools for long-term trend analysis, charting, and alerting capabilities to detect the earliest possible indicators of developing machine problems.

• Provides the ability to schedule automated data collection from any number of 1444 or 1440 series monitors or machines
• Supports Dynamix 2500 and Enpac 2500 data collectors
• Allows you to import/export data from any OPC server
• Support tools for alarming and determining failure rates
• Offers fully customizable and pre-configured plot types
• Provides easy report creation

The 1440 XM 124 standard dynamic measurement modules monitor shaft, housing, or stand vibration in rotating equipment.

• Includes two channels that connect common vibration sensors (such as eddy current sensors and accelerometers) and any sensor that outputs a voltage signal
• Includes one tachometer channel that accepts input from most speed sensors and can measure speeds from 1 to 1.2 million rpm with pulse rates from 1 to 50,000 events per revolution
• Offers signal processing that enables synchronous or asynchronous measurements
• Offers signal processing that provides two levels of integration and FFT processing with 30 measured parameters
• Includes two isolated 4…20 mA outputs
• Includes one on-board relay
• Includes four virtual relays or four additional relays (when connected to the XM 441 relay expansion module)

The Bulletin 1441 Dynamix™ 2500 portable data collectors can measure, process, display, and store a variety of analytical functions. They can support your preventive maintenance efforts and provide key equipment vibration diagnostics.

• Provides Mil 810 drop protection and IP65 rating (dustproof and waterproof)
• Operates in the temperature range of -10…50°C
• Includes a sunlight-readable color LCD display
• Provides 128 MB of internal memory
• Supports Secure Digital (SD) cards up to 16 GB
• Works with EMonitor preventive maintenance analysis software
• Includes data collector, battery, global power supply, communications cable splitter, wrist strap, dust cap kit, carrying case, rubber bumper, and operating system CD

The Dynamix™ 1444 integrated condition monitoring system helps you monitor and protect the machines in your facility. The Dynamix 1444 can be applied to any rotating or reciprocating machine in your facility, and it is configured to uniquely monitor each machine and provide the most relevant information. This system can provide data for a variety of applications—for protection or monitoring, for improving or achieving quality goals, or for supporting condition-based maintenance or a preventive maintenance program.

• Provides equipment protection and condition monitoring for rotating and reciprocating mechanisms
• Offers distributed I/O over Ethernet/IP, saving installation and wiring time
• Offers easy integration and customization in Studio 5000 Logix Designer
• Durable, conformally coated and approved for use in electrically safe and hazardous locations
• Offers extension modules for additional capabilities
• Using Rockwell Automation's integrated architecture and its components such as controllers, HMI, I/O, sensors, etc.
• Users receive improved levels of integration, functionality, and performance.

• DIN rail mounting and DB9 serial connector
• Pure Modbus, multiple types of Modbus master and slave devices, remote, local and private devices
• Software-selectable RS-232/422/485 interfaces
• Configuration via the Internet
• NEMA TS2 certification

• Four Gigabit RJ45 ports and one Gigabit SFP slot
• Rugged housing for use in harsh environments
• 9 KB frame for transferring large files
• Eating event anxiety
• Wide input power range 10-60VDC
• Suitable for PROFINET IO and EtherNet/IP

Stratix 2500 managed switches provide network connectivity in applications where traditional unmanaged switches cannot provide diagnostics and security. This connectivity helps achieve higher network performance and reliability.

• Offers 5- and 8-port copper Fast Ethernet 10/100 Mbps versions
• Allows logical segmentation to be performed in a single switch, reducing the overall number of switches required
• Provides network link redundancy and fast link recovery using STP
• Supports SNMP, alarm relay and system log, allowing you to detect errors before the network stops
• Secures networks with Port Security to disable ports or control endpoint connectivity based on MAC address.
• Provides secure connection with SSH and HTTPS

The ArmorStratix™ 5700 industrial Ethernet switches provide a reliable and robust solution for networking in extreme conditions. This managed switch features IP67 protection against dust and moisture, making it ideal for operations requiring widespread applications.

• It has an IP67 rating for protection in extreme conditions.
• Minimizing equipment in the control cabinet for a compact solution
• Simplifies device replacement using an SD card while preserving the entire configuration
• Provides advanced features including Power-over-Ethernet (PoE), Gigabit ports, and IEEE 1588 support
• Provides secure integration with the corporate network using the Cisco Internet Operating System (IOS)
• Provides integrated device-level connectivity (DLR) to help optimize network architecture and provide consolidated network diagnostics
• Offers integrated Network Address Translation (NAT) that provides 1:1 IP address mapping, helping reduce deployment time.
• Provides first-class integration (with CIP support) with the Rockwell Automation Integrated Architecture system

Our MicroLogix™ 1762 I/O modules expand the capabilities of MicroLogix 1100, 1200, and 1400 controllers with maximum flexibility in I/O quantity and type. The modular, rack-less design maximizes cost savings and reduces spare parts inventory. The modules can be mounted on a DIN rail or panel.

• Multifunctionality is designed for a wide range of applications
• Network support includes EtherNet/IP™, DeviceNet™, and DH-485 (local only)
• The software key prevents incorrect positioning in the system
• Touch-proof terminal blocks for I/O wiring
• Small footprint reduces panel space
• Integrated high-performance I/O bus
• Label for recording I/O terminal designations
• Digital, analog and special I/O modules are available

1762 MicroLogix Digital I/O Modules

• 8, 16 or 32 inputs or outputs
• AC and DC voltage
• Combination module with 8 inputs and 6 contact outputs
• AC/DC Relay Output Modules

1762 MicroLogix Analog I/O Modules

• Input module with 4 differential inputs
• Output module with 4 unbalanced outputs
• Combined module with 2 differential inputs and 2 single-ended outputs

1762 MicroLogix Specialized I/O Modules

• RTD module with 4 input channels
• Thermocouple module with 4 input channels plus CJC sensor

The FLEX 5000 I/O platform is a reliable and flexible distributed I/O platform with 1 Gb EtherNet/IP™ support and high-speed communications. It supports a variety of network architectures and topologies, in addition to a wide selection of standard and security modules.

Competitive advantages of RA:

Intelligence:

Control system scalability – discrete, analog, safety signals, HART in one platform.

• Security – the platform supports a “layered defense” strategy
• Full integration of HART devices within Studio 5000

Bulletin 1756 modules based on the ControlLogix chassis offer a full range of digital, diagnostic, analog, motion, specialty I/O, and computational modules to meet your application needs. You can use any of the chassis-based modules in a local ControlLogix controller chassis or in a chassis connected to a ControlLogix controller via ControlNet™ or EtherNet/IP™ networks.

• Installs in a ControlLogix chassis
• Requires either a removable terminal block (RTB) or a 1492 wiring interface module (IFM) to connect all field-side wiring
• Includes built-in timestamp capabilities for sequence of events (SOE) applications
• Offers EtherNet/IP™ communications, including CIP Security™ and redundancy capabilities
• Provides comprehensive I/O diagnostics to detect both system and field-side failures
• Provides Removal and Insertion Under Power (RIUP) for easy maintenance
• Provides an electronic key to prevent errors when replacing
• Includes I/O wizards in the Studio 5000 Logix Designer application to enable quick and easy module configuration

ControlLogix CIP 1756 Safety I/O Modules

• Supports Compact GuardLogix® 5380 or GuardLogix 5580 controllers
• Provides functional safety up to SIL3 and PLe inclusive
• Supports secure bridging and CIP routing functions
• Use as local I/O or distributed I/O with the 5580 GuardLogix controller
• Provides increased reaction time
• Uses Logix Designer version 32
• Offers digital input modules: IB16S - 16 channels (each with SIL 3 rating)
• Offers digital output modules: OBV8S - 8 channels (each with SIL 3 level)
• Conformity markings: TÜV, UL, IECEx, ATEX, CE, Marine, FM

ControlLogix Digital I/O Modules

• Offers various voltages
• Provides 8 to 32 points per module
• Offers insulated and non-isolated module types
• Enables point-level output failure conditions
• Offers direct connection or rack-optimized connectivity
• Offers field diagnostics for selected modules

1756 ControlLogix Analog I/O Modules

• Includes input, output and combination modules
• Provides thermocouple and RTD modules
• Enables on-board data alarm
• Offers scalability to engineering units
• Provides real-time channel sampling
• Offers an electronic module with keys and is programmable
• Includes user-defined RTB mechanical binding
• Offers channel configuration for voltage, current, or 2-wire current sensor
• Offers channel-by-channel configuration for RTD or thermocouple

1756 ControlLogix Specialty I/O Modules

• Includes customizable flow meter modules
• Provides high-speed counting modules
• Offers programmable limit switch modules

1756 ControlLogix Removable Terminal Blocks (RTBs)

• Provides flexible connection between installation wiring and I/O modules
• Includes screw or spring clamp terminals
• Not supplied with I/O modules (order separately)

1756 HART Isolated Analog I/O Modules

• Includes interchannel isolation
• Offers a HART modem per channel for faster HART data updates
• Provides basic field device configuration via an additional profile
• Helps eliminate the need for isolation barriers when using isolated modules.
• Offers 8 or 16 channel density modules

1756 Expanded Analog I/O Modules

• Provides increased accuracy, repeatability, stability and precision
• Includes isolated 8-channel and non-isolated 12 and 16-channel modules with stability over the entire operating temperature range
• Does not require field calibration
• Provides increased accuracy with 24-bit design
• Includes LED indication of channel status and faults
• Offers SIL 1, Systematic Capability 2, Type Certification for use in ControlLogix SIL 2 architectures
• Offers an emulation mode that helps customers migrate from 6-channel applications

Communication modules 1756

• Implements network access control for users, devices, and networks in the 1756 chassis.
• Offers reservation options
• Provides security modules to encrypt sensitive information transmitted between controllers and servers to prevent unauthorized access.

Computing module 1756

• Provides high-speed access to the ControlLogix controller through the backplane
• Built-in DisplayPort™ for direct connection to an industrial 5100 high-definition monitor
• Provides computing capabilities in a ControlLogix chassis

Compact 5000 Standard I/O Modules

• Available in high-speed counter, digital input, digital output, analog input, analog output, AC input, AC output, isolated and non-isolated relay output, address reserve modules and field potential distributor
• Functions as local I/O in a CompactLogix™ 5380, Compact GuardLogix 5380, or CompactLogix 5480 control system, or as distributed I/O accessible through a 5069-AEN2TR or 5069-AENTR over an EtherNet/IP network for CompactLogix 5380, Compact GuardLogix 5380, CompactLogix 5480, ControlLogix 5580, and GuardLogix 5580
• Provides field-side power to devices connected to certain Compact 5000 I/O modules

Compact 5000 EtherNet/IP I/O Communication Modules

• Supports up to 31 I/O modules
• Provide separate system power for better isolation and integrated field-powered power input for I/O modules
• Support for distributed I/O modules over an EtherNet/IP network for CompactLogix 5380, Compact GuardLogix 5380, CompactLogix 5480, ControlLogix 5580, and GuardLogix 5580 controllers
• Support for 1Gb embedded switch technology for Linear and Device Level Ring topologies
• Provide high-speed backplane communication for faster data transfer
• Provide improved status indicators for monitoring and troubleshooting systems
• Use the slim 5069-AENTR for smaller spaces

Compact 5000 Safety I/O Modules

• Provide local, secure connectivity to the Compact GuardLogix 5380
• Provides distributed I/O for the Compact GuardLogix 5380 and GuardLogix 5580, accessed through the 5069-AEN2TR or 5069-AENTR over EtherNet/IP
• Supports up to 31 I/O modules per controller or adapter
• Ensure faster security response times
• Provide advanced diagnostic information
• Classification up to SIL3/PLe