Programmable controllers

CompactLogix 5370 controllers are part of the Integrated Architecture system. These controllers include built-in safety and utilize the same software, network protocol, and information capabilities as all Logix controllers. This provides a common development environment for all control disciplines. Consistent tools and features help users reduce development investment costs, simplify diagnostics and troubleshooting, and accelerate time to market for small and medium-sized applications.

• Ideal for small to medium applications requiring low axis travel and I/O points
• Offers support for integrated motion control over EtherNet/IP for maximum scalability
• Provides support for Device Level Ring (DLR) network topologies to improve network resiliency
• Eliminates the need for lithium batteries with built-in energy storage
• Includes a secure digital (SD) card with up to 2GB of capacity for quickly saving and restoring programs
• Offers a smaller form factor for increased cabinet space
• Supports up to 2 axes of kinematics for simple articulated robotics
• Offers open sockets capability, which provides support for Modbus TCP, as well as devices such as printers, barcode readers, and servers.
• Provides connectivity for scalable HMI options from PanelView Plus to PanelView 800 graphic terminals
• Available with protective coating

GuardLogix Compact Safety Controllers

• Provides integrated safety and integrated motion control in a single controller
• Supports integrated safety up to SIL 3, PLe CAT 4

On-Machine Controllers

• Provides standard control, security and motion management for On-Machine applications
• Provides up to 16 axes of integrated motion via EtherNet/IP
• Minimization of equipment in the control cabinet with placement directly on the machine
• Protects against dust and water thanks to IP67 washable protection
• Offers integrated safety monitoring up to SIL 3, PLe, CAT 4 in a machine-mounted version

• The Micro810 controller functions as an intelligent relay with high voltage relay output and micro PLC programming capabilities;
• Micro810 is part of the Micro800 family and shares the same programming environment, modules and accessories;
• 12-point form factor provides:
- 8A output eliminates the need for external relays;
- DC models have 4 inputs used as 4 analog inputs at 0-10V;
- loading the program via the USB programming port (requires the use of an adapter);
- optional 1.5" local LCD for monitoring/changing settings (variable parameters). In addition, the display functions as a backup memory module;
- Configuration and launch of the main function blocks of the smart relay without the need for programming (requires LCD display);
• In addition to the above, the 20-point form factor and 26-point form factor have:
- built-in non-isolated serial port for human-machine interface and data exchange with other devices;
- up to 2 installation sockets for connecting additional analog input/output devices, serial port, etc.
• Designed to control stand-alone installations that utilize simple PTO movement;
• the controller has advanced communication capabilities, and the number of additional plug-in input/output modules can reach five;
• different types of controllers use similar form factors and accessories:
- form factor by the number of built-in input/output points: 10, 16, 24, or 48;
• controllers have built-in support for controlling up to 3 servo axes:
- up to three Pulse Train Outputs (PTO) type outputs;
- up to 6 high-speed counter (HSC) inputs;
- 24V DC powered models have the ability to operate with PTO and HSC at speeds up to 100kHz;
- control of single-axis movements is provided using motion control commands according to the PLCopen standard;
- Home (move to the starting position), Stop (stop), MoveRelative (move to position relative to the starting position), MoveAbsolute (move to the absolute coordinate), MoveVelocity (move the axis at a given speed);
• built-in communication and data exchange functions:
- USB programming;
- non-isolated serial port (RS232/485).

Rockwell Automation ControlLogix 5570 controllers are available in standard, safety, extreme temperature, and machine-mounted versions. These controllers are suitable for manufacturing, motion control, and operations involving discrete elements and requiring high reliability. These controllers are part of the Integrated Architecture system and support the Studio 5000 Automation Engineering & Design Environment and common network protocols. These high-performance controllers enable the creation of a common control tool with a common design environment for all control profiles.

• Supports integrated motion over EtherNet/IP™, integrated motion Sercos™ and analog motion
• Supports full controller redundancy and power-on erase (RIUP)
• Communicates via EtherNet/IP, ControlNet™, DeviceNet™, Data Highway Plus™, Remote I/O, SynchLink, and third-party process and device networks
• Allows programming using ladder logic, structured text, function blocks, and SFC languages
• Includes a protective coating on products that have a "K" in the catalog number for protection in harsh environments
• Includes 1756 Slim power supply option for standard B- and C-series and 1756 XT chassis, providing a 29% reduced width for space-constrained environments
• Offers up to 17-slot chassis in standard, coated, and extreme temperature options
• Provides standard and secure On-Machine™ control that increases uptime and reduces costs
• Minimization of equipment in the control cabinet with placement directly on the machine
• GuardLogix Safety Controllers
• Provides safety and integrated movement in one chassis
• TÜV certification for functional safety SIL 3
• Simplifies machine architecture and reduces system footprint with the Armor GuardLogix controller
• When used autonomously, it can operate in environments with temperatures ranging from -25 to 70°C (-13 to 158°F)
• Can operate at temperatures of -20 to 70°C when used with FLEX™ I/O-XT modules
• Controllers for extreme environmental conditions

The Micro870 PLC was designed with maximum flexibility in mind, offering the ability to install three additional modules and eight I/O expansion modules. This approach allows the controller to be easily adapted to the needs of any type of control system.

The controller's 280 KB of memory allows for modular programming and user-defined function blocks to reduce design time. Additionally, the controller's memory can be loaded with a common control program for all types of machines using the Micro870 PLC.

The controller receives and transmits information via the EtherNet/IP protocol and includes several built-in data exchange ports: a programmable USB port, a non-isolated serial port, and an Ethernet port. It also supports up to two motion axes.

The new version 11 of Connected Components Workbench software provides a unified development environment for programming the Micro870 PLC. This software is also designed for configuring Allen-Bradley equipment such as PanelView 800 graphic terminals, PowerFlex AC drives, Kinetix component-class servo drives, electronic overload relays, light curtains, and programmable safety relays. This feature eliminates the need for separate software tools to configure individual devices, thereby reducing costs and time.

Version 11 also introduces a new software tool that simplifies upgrading and replacing MicroLogix controllers with Micro800 series controllers. Furthermore, Version 11 allows Rockwell Automation Encompass partners to more easily configure third-party accessory devices through the use of graphical configuration profiles. These profiles also support Micro800 accessory blocks and I/O expansion modules, allowing for faster and more accurate configuration.

The Allen-Bradley CompactLogix 5480 controller combines the Logix control system with the Windows operating system.

The new Allen-Bradley CompactLogix 5480 controller from Rockwell Automation allows manufacturing workers to more closely monitor industrial processes and make more informed decisions. The controller integrates the Logix control system and the Microsoft Windows 10 IoT Enterprise operating system, allowing operators to access production data directly on equipment.

"The controller can collect raw data from equipment and transform it into actionable information for workers directly on-site," says Jason Shaw, global product manager, controllers, Rockwell Automation. "By providing operators with critical process information at its source, they can make fast and informed decisions. As a result, they respond more effectively to various events and, ultimately, improve the productivity of the Connected Enterprise."

The controller reduces latency by collecting data in real time at the equipment level. Users receive information from control systems without leaving the equipment, while other data can be sent to higher levels—to the enterprise network or the cloud. The ability to run Windows applications directly on the controller eliminates the need for a separate PC on the production site, thereby saving space.

"Companies deploying Industrial IoT technologies in manufacturing can no longer choose between cloud and on-premises architectures—they need both," says Matthew Littlefield, president and chief analyst, LNS Research. "By accessing machine-level data from control systems while simultaneously having valuable insights processed in the cloud, many companies are achieving the superior decision-making they desire."

The CompactLogix 5480 controller supports systems with over 150 motion axes. This makes it an ideal solution for large packaging, cartoning, and printing machines, thanks in part to its simplified architecture and compact size. Furthermore, the controller ensures minimal program execution and motion loop update times, significantly increasing equipment productivity.